It is hard to believe that it was almost ten years ago I witnessed a CNC router in action for the very first time. I was fascinated and simply had to have one! Although I had been in the creative end of the three dimensional sign business for most of my life I didn't really know what I would do with one of these machines - but I just knew it could do fantastic stuff.

Along with the CNC router I discovered the wonderful material called Precision Board and the glues, primers and other companion products they offer. Since then we have gone through many tons of the material using it in most signs and projects we tackle. This journal will chronicle our many adventures both past, present and future. I'll talk from the perspective of someone who pushes these products to the creative limit on a daily basis. I'll be adding to the stories two or three times each week. -dan

Thursday, October 30, 2014

Pieces of Eight mounting

The three pieces of the Pieces of 8 sign that were routed from 30lb Precision Board were laminated over a welded steel frame sandwiching the structure inside. The two protruding steel legs were then welded to the steel structure of the post. Once the glue had set (overnight) I used our air powered die grinder to quickly add some woodgrain texture to the sides of the sign.

I then welded the sculpture of Tupper in the crow's nest to the top. A pencil rod frame was then welded around the structural steel in preparation for the galvanized lath that will follow. The sculpted concrete will form the final skin of the post.

Because we are shipping this piece all the way to Trinidad it has to fit inside a shipping container. While we could have laid it down safe packaging would have been bulky and difficult. Instead we cut the piece in half vertically and welded a sleeve to ensure easy reassembly. The mast guide ropes will ensure it doesn't wobble when we are done. The frame we use to hold it upright as we build will simply be bolted to a footing and then buried in a planter to make for a simple and instant installation. 

There will be six of these kinds of signs through the park. All will be fun to build without a doubt. Stay tuned...