The solution is to thicken the tips up. For me the quickest way to do it is to draw new ends and then merge these new shapes with the letter vectors.
I then used the distort transform tool to warp the letters.
Once I was happy with the letters I added the border. At this point I was still thinking of a rectangular name plaque with rounded corners. But as I looked over the vectors I loved the casual script but the formal shape of the plaque no longer worked.
I decided a piece of driftwood would work better. I imported the driftwood bitmap and hand drew the outline. Then I used the dome tool to create a relief.
Once the relief was in place I applied the bitmap.
Then I used the hand sculpting tool to put some grooves in the driftwood.
The next step was to create the lettering border. I made it a new flat relief. I next wanted to make this relief rounded to the same profile as the driftwood board. To do this I created an oval of roughly the same size as the board.
I then used this oval to modify the flat relief using the dome tool with the same angle on the dome as I used to create the driftwood board background.
I then went into the front view and nudged it into place using the up/down keys.
Once I was happy with the vertical placement it was time to merge highest with the base relief.
The last step was to modify the base relief by adding the bevelled letters.
Then it was time to tool path and send off to the MultiCam.